CZ4*4 Column Pipeline Tank Automatic Steel Seam Welding Manipulator
The welding manipulator is a specialized device used in combination with welding rotators, welding positioners, and other equipment for the automatic welding of internal and external circumferential seams, fillet welds, and internal and external longitudinal seams of components. It comes in various structural forms, such as fixed, rotary, and full-position styles.
Based on the user's requirements, the machine's structure can be selected, and various welding machines can be installed, along with additional auxiliary functions such as tracking, oscillation, monitoring, and welding flux recovery and transportation. It is widely used in industries such as pressure vessels, refrigeration equipment, power plant construction, metallurgy, construction machinery, shipbuilding, pipe rolling overlay welding, and petrochemical construction.
The column and beam adopt steel plate profile structure with a flat guide design, providing good rigidity and low structural deflection.
The lifting of the beam uses AC motor for constant speed operation, ensuring smooth and uniform lifting.
The measurement extension adopts AC frequency conversion stepless speed regulation, delivering constant torque output and stable speed. The guide rail is made of high-strength 45# steel, undergoing stress relief treatment and precision machining to ensure high strength and stability without deformation over time.
The extension/retraction of the beam adopts gear and rack transmission, providing high transmission accuracy, smooth operation, and the ability to display and pre-set the speed.
The lifting of the beam, extension/retraction of the beam, and movement of the trolley are all equipped with electronic and mechanical dual protection devices.
High-quality slewing support is used, offering flexible rotation and long service life.
Plastic drag chains are used for wiring, providing durability, convenience, aesthetics, and safety.
The control station and handheld controller can form a remote control mode. With computer control technology, all welding parameters are digitally displayed and can be pre-set. The operation is flexible and convenient. The control station has interlocking interfaces for coordination with other products from the company. The handheld controller allows easy remote operation of the welding operation machine, welding center, and other mechanisms, enabling real-time control of the welding process.
| Product Name |
CZ4*4 Column Pipeline Tank Automatic Steel Seam Welding Manipulator |
| Model |
CZ4*4 |
| Boom effective lifting range(mm) |
4000 |
| Boom effective extending range(mm) |
4000 |
| Guideway form(mm) |
Rectangular rail |
| Boom max.height(mm) |
4500 |
| Boom min.height(mm) |
500 |
| Total height(mm) |
5800 |
| Total height with rotary device(mm) |
5900 |
| Total height with trolley(mm) |
6300 |
| Lifting speed(mm/min) |
1000 |
| Extending speed(mm/min) |
120-1200 |
| Trolley moving speed(mm/min) |
2000 |
| Guide rail inner gauge(mm) |
2000 |
| Angle of column rotation(degree) |
±180 |
| Speed of column rotation (r/min) |
0.14 |
Product Parameters
| Model |
CZ2*2 |
CZ3*3 |
CZ4*4 |
CZ5*5 |
CZ6*6 |
CZ8*8 |
CZ10*10 |
| Boom effective lifting range(mm) |
2000 |
3000 |
4000 |
5000 |
6000 |
8000 |
10000 |
| Boom effective extending range(mm) |
2000 |
3000 |
4000 |
5000 |
6000 |
8000 |
10000 |
| Guideway form(mm) |
V type rai |
Rectangular rai |
| Boom max.height(mm) |
2400 |
3400 |
4500 |
5500 |
6500 |
8720 |
10750 |
| Boom min.height(mm) |
400 |
400 |
500 |
500 |
500 |
720 |
750 |
| Total height(mm) |
3700 |
4700 |
5800 |
6800 |
7800 |
10585 |
12700 |
| Total height with rotary device(mm) |
3800 |
4800 |
5900 |
6900 |
7900 |
10680 |
12830 |
| Total height with trolley(mm) |
4200 |
5200 |
6300 |
7300 |
8300 |
11095 |
13340 |
| Lifting speed(mm/min) |
1000 |
| Extending speed(mm/min) |
120-1200 |
100-1000 |
| Trolley moving speed(mm/min) |
2000 |
800 |
| Guide rail inner gauge(mm) |
1000 |
1750 |
2000 |
2000 |
2200 |
2500 |
2500 |
| Angle of column rotation(degree) |
±180 |
| Speed of column rotation (r/min) |
0.5 |
0.14 |
Main Products
We mainly specialize in the research and production of welding manipulators, welding rotators, and welding positioners series.
We also provide longitudinal seam welding machines, circumferential seam welding machines, internal and external seam welding machines for various sizes of cylindrical bodies, various types of hardfacing machines, fully automated numerical control, and intelligent equipment, laser cutting equipment, robot assembly, and workstations.
Our products have been serving more than ten countries globally.
FAQ
1) Q:Are you a factory or trading company?
A: We are direct manufacturer and trading company.
2) Q: Where is your factory located? How can l visit there?
A: Our factory is located in Zhengzhou city,Henan Province,China. You can fiy to Zhengzhou airport directly.
3) Q: How does your factory do regarding quality control?
A: Quality is priority. Our factory has gained lsO approval, SGS report and CE certificate
4) Q: Does your company accept ClF price?
A: Yes. We will state ClF price clearly on the quote according to the different destination port and various in differentmonths.
5) Q: l would like to ask you if it's possible to have my logo on the product.
A: Our company perfectly support customized logo service, but it will be extra service fee for logo modeling or if youcould provide .
6)Q: Can your equipment be customized?
A: Yes. We have a professional design team, which can be customized according to customer requirements.
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